For marine (sea
water) application anodes are generally of Zinc or Aluminium
while for fresh water and sub soil applications Magnesium
anodes are preferred. Sargam offers a wide range of
both Zinc and Aluminium anodes in different shapes,
sizes and weights to protect ship hulls, ballast tanks,
jetties, wharves, pipelines and offshore structures.
Sargam's anodes are type approved by Lloyd's Register
of shipping, London. Sargam is also an approved supplier
of anodes to Indian Navy and holds the necessary technology
for this purpose from the Naval Material Research Laboratory.
Sargam's anodes are made from high purity raw material
under controlled conditions in dedicated furnaces. Its
sacrificial anode manufacture is ISO 9001/2000 certified.
Sargam also offers top quality Magnesium anodes made
under inert atmospheric conditions for better quality
and finish. These anodes can be supplied with back fill
chemicals as required. Sargam, through its Singapore
branch and through a network of associates worldwide
can supply anodes and other cathodic protection products
in various parts of the world including Singapore, Middle
East, China and Europe. Sargam's technical team can
provide complete assistance in designing a suitable
sacrificial anode or ICCP system for various applications.
It can also undertake inspection of vessels and structures
in India and in Singapore. |
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| STEEL CORE |
The anode cores
are made out of low carbon structural steel corresponding
to IS 2062 suitable for welding, with a carbon equivalent
of less than 0.45%, shot blasted prior to casting. |
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| QUALITY CONTROL |
Sargam's Aluminium
and Zinc anodes are produced under close quality control
conditions in accordance with documented procedures
approved by Lloyd's Register of Shipping, London. And
in addition all these documented quality systems are
as per the requirement of ISO 9001/2000. |
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| ALUMINIUM & ZINC ANODES A COMPARISON |
Both aluminium
and zinc anodes are used in cathodic protection of ships.
Zinc was the first material to be so used and is therefore
considered the traditional anode material. However,
aluminium has several outstanding advantages and is
fast becoming the anode material of choice. |
The efficiency
of any anode material depends on its electrochemical
properties. First among these is the open circuit potential.
For aluminiurn the open circuit potential is 1.07V with
respect to Ag/AgCl while for zinc it is 1.0V This translates
to a better driving potential for aluminium anodes which
means that for the same anode configuration, aluminium
anodes can deliver 30% more current than zinc anodes. |
Secondly, the current
capacity of aluminium anodes is 2500 amp. hr/kg. as
compared to 780 amp. hr/kg. for zinc anodes. Higher
the current capacity, lower is the consumption of the
anode and hence, consumption rate of the anodes in kgs/amp.
yr is of the order of 3.4 kgs. for aluminium anodes
compared to 11.5 kgs. for zinc anodes. |
Thus, aluminium
when used as an anode material, because of its higher
electrical capacity and lower density, translates into
lesser weight and/or lesser" anode numbers and
offers tremendous economies with improved performance. |
Thus, aluminium
when used as an anode material, because of its higher
electrical capacity and lower density, translates into
lesser weight and/or lesser" anode numbers and
offers tremendous economies with improved performance. |
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| ANODE SELECTION |
The tables of various
standard sizes and weights of aluminium, Zinc &
Magnesium anodes are given under each of items seperately.
The sizes and weights are nominal. |
The choice of the
sizes and weights depends upon the surface area to be
protected and other factors such as duration of protection,
types of coatings, presence of shadow areas, etc. In
the case of cargo and ballast tanks, the types of cargo
to be carried and the time that the tank is in ballast
should also be taken into account. |
Having determined
the number of anodes, it is important to ensure that
their distribution is effective. Assistance can be provided
by Sargam Metals in designing a cathodic protection
system,choosing the number and types of anodes and also
advising on their distribution. |
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| INSTALLATION |
Anodes are normally
welded or clamped into position using the steel core.
For the anodes to function effectively the resistance
to current flow should be minimum in the contact area.
This means that paint, scale, rust, etc., should be
totally removed, especially where bolts and clamps are
used |
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